Category Archives: Roll Forming Machine

Automatic Boxed Beam Machine

Automatic Boxed Beam Machine

In general, box beams lend themselves to a clean-lined and more transitional aesthetic than solid beams. If you prefer a rustic antiqued look, consult with your architect, interior designer and custom builder regarding pricing and availability of solid timbers.

Changing from a straight rail to a box tooling takes less than 10 seconds and does not require any additional adjustments.

Baffler Assembling and Welding Machine

This machine is the special equipment to assemble and weld the middle clapboards in Box-beam. It uses the cylinder compacting to determine the position when assembling, and then weld them by spot welding. After oneface welding finished, it turns over the work table for 180 degree by motor to finish another face welding.

Unlike older designs, in which the baffle stack is welded to an external tube, Sig fabricates theirs so that automatically boxed beam machine they have internal skirts that the baffle stack can be pressed into. This allows the baffles to be welded their full circumference to each other, which increases their strength and rigidity. This process also cuts down on the amount of weight that is required to support the baffle stack.

The cooling assembly kit includes a baffle plate with a bore configured to generally bisect an internal volume of the welding apparatus. A fan assembly is positioned in the baffle plate opening to circulate air through both volumes.

The rack assembly 12 is slidably coupled to the base 16 of the housing 14 so that it can be retracted into a closed position as shown in FIG. 2. The locking device (not shown) couples the rack assembly to the base on both sides. Wheels 38, 40 and a handle 42 enable the welding machine to be maneuvered and transported easily to different job sites.

Bottom Plate Assembling and Welding Machine

The bottom plate assembly and welding machine is designed to perform vertical upward fillet welding of the web of a longitudinal member, horizontal fillet welding of a stiffener, and back welding of the inner bottom plating. The welding machine uses a small-sized robot and is configured to be light in weight for easy transporting between blocks. The robotic system utilizes computer numeric control technology to accommodate variations in job-work.

The welding machine is equipped with a rack assembly that slidably extends from and retracts with respect to the base of the welding apparatus. The rack assembly includes two abutting clamping jaws 92 positioned on either side of the central positioning block 91, and an L-shaped mounting plate 93 configured to support the abutting clamping jaws 96. A power device such as an air cylinder is provided to drive the abutting jaws 92 and abutting members 93 to slide towards each other.

The abutting jaws are pressed against the long and short sides of the L frame to maintain proper positioning for subsequent welding operations. Since the abutting jaws and abutting members 93 are moved by the power device, they are less likely to damage the L frame and are able to move with sufficient coordination with other mechanisms in the welding equipment to avoid the build-up of excessive clamping force that could otherwise harm the L frame.

Web Plate Assembling and Welding Machine

A special machine for assembling and welding the bottom plate, web plate and baffle plate of box beam. It combines assembly machine, welding machine and straightening machine into one unit, which improves productivity, reduces cost and saves installation space.

The position fixing machine moves the two wing plates and the web plate to a position where they can be spot welded together. Then, the welded part is conveyed to the welding device and welded by single-wire submerged arc. The weld seam can tolerate gaps of up to 5 mm.

After the welded part is finished, it will be conveyed to the correcting device for cold-working correction. Depending on the design of the welded part, this can include vertical upward fillet welding between a collar plate and a transverse member or horizontal fillet welding between a stiffener and the face of a longitudinal member.

In addition to a standard set of controls, the system includes a touch screen operator interface for easy programming and operation. It features diagnostics indicators, message display and custom graphics including electrical and hydraulic schematics and functional diagrams. It also allows the operator to select a program and display a summary of its progress at each automatically boxed beam machine stage. A variety of additional functions are available for customization and control of the weld process, such as dual-wire welding.

Electro Slag Welding Machine

The electro-slag welding method is an efficient way to join thick pieces of metal together without distortion or spatter buildup. However, it should be performed only by qualified professionals who understand how to handle electricity safely while working with metals. The process uses a lot of electricity to produce the arc and melt the weld material, which can pose a safety hazard if not handled properly. If you are considering using this welding technique for your next metal project, here is what you need to know about the procedure:

During the construction of the San Francisco-Oakland Bay Bridge tower base, ironworkers used the narrow gap improved (NSI) electro-slag welding process to make 20 welds 10 feet tall and up to 100 mm (3.94 in) thick. These single-pass welds included transition butt joints, tees, and splices of girder segments. In addition to welding the welds, gang members had to perform a variety of maintenance tasks including operating the data recorder and monitoring a number of welding parameters, such as slag formation, audible weld characteristics, and cooling shoe movement.

To initiate the arc process, current flows from the welding electrode to the base plate. This produces heat that melts the welding flux, creating a liquid slag pool around the electrode. This is followed by an upward motion of the copper shoe and welding wire feed mechanism that unlits the slag cavity to form a strong weld in one pass. The use of an electric arc power source with flat characteristics is highly recommended for this application as it will keep the current and voltage constant and prevent oscillations in the weld slag pool.

Cable Tray Roll Forming Machine

Cable Tray Roll Forming Machine

Cable tray roll forming machine is designed to produce different sizes of cable trays. It is equipped with a hydraulic uncoiler, servo feeding, mechanical punching machine, pre-shearing device and gearbox driving roll forming mill.

Strut framing channels are used in electrical, plumbing and utilities applications for various types of mechanical support and wire management products. Yoder has developed robust strut roll forming solutions that are able to provide production of stainless steel strut profiles and side rails at full line speeds.

Optimal Production Efficiency

Cable trays are used to support insulated cables or wiring for power, communication and distribution. They are an economical alternative to open wiring or conduit systems. They provide space for cables, allowing them to be easily installed or moved as needs change.

Our cable tray roll forming machines can produce different sizes of solid or ventilated cable trays with pre-punched holes. The production line includes hydraulic uncoiler, leveler device feeding guide, mechanical punching machine, gearbox driving roll forming mill and product out conveyor. The line can be equipped with shearing and bending devices to make various profiles of light steel keel, as well as replace the punching moulds easily.

Yoder has developed robust strut framing channel solutions to support regional manufacturers and cable tray roll forming machine high production OEM producers alike. Our strut design enables producers to produce stainless steel and taller section strut at full line speed capability. Most other strut tooling designs limit production speed on these higher profile sections due to material galling and marking.

Our C purlin roll forming machine produces the structural components called c or z purlins in steel construction. These studs span parallel to a building eave and are supported by rafters or walls. They are commonly used for insulated or non-insulated roofs and walls, as well as in walls supporting utility and air handling systems.

Low Maintenance Costs

A cable tray is a common electrical wiring support system in commercial and industrial construction. The system supports insulated cables and wiring for power control, distribution, and communication. This system is a cost-effective alternative to traditional open wiring or wire conduit systems. It allows for faster and easier installation of new power, communication, and lighting. The cable tray roll forming machine can produce a variety of widths and heights. The system can also be configured with different punching designs and hole patterns.

Whether you are manufacturing strut framing channels, wire management products, or ladder cable trays, Yoder offers robust Strut Cable Tray Roll Forming Solutions that provide a high-quality end product with minimal maintenance requirements. These systems may include features such as inline notching, embossing, and stencilling to help differentiate your finished product. Yoder can also configure a combination strut tooling design that enables you to produce multiple types of strut products with a single installation.

Before you start the cable tray production line, you should check the temperature and the voltage of the equipment to ensure they are within the specified limits. You should also take safety precautions such as checking that there is no entanglement or looseness in the internal wires. Finally, you should always test the cable tray roll forming machine in winter to make sure it can operate at low temperatures.

Simple Operation

As the name suggests, this machine is designed to produce cable trays. These are used to support insulated wire electricity, communication control and instrumentation cables. The trays can be solid or ventilated and have pre-punched holes. They are widely used in commercial and industrial construction. The trays are more cost-effective than open wiring or cables conduit systems.

This line consists of an automatic hydraulic uncoiler, leveler, servo feeder and punch press, mechanical punch machine with dies, a gearbox driving the roll forming mill and a cutting unit. It can be used to fabricate either GI or MS cable tray roll forming machine trays. It also has a control box and collection table. Its duplex structure makes it easy to change width, allowing the machine to produce a variety of sizes.

The system can be combined with a strut framing channel solution to offer complete solutions for manufacturers of side rails and struts. Yoder has developed several tooling designs to cover a wide range of strut framing channels, including high-speed inline notching, embossing and stencilling. These systems are ideal for both regional fabricators and high-production OEM producers.

Strut framing channels are frequently used for electrical and mechanical supports in construction applications, such as lighting fixtures and HVAC systems. They are also used to support drywall and other building materials, as well as utilities and air handling ducts.

Easy Maintenance

In addition to being able to manufacture a variety of length sizes and types of cable tray, the machine also allows for easy product size exchange. This is possible by simply moving the entire line, including all rollers and cutting blade positions. This saves time and energy, as well as valuable money for customers.

The complete line consists of a hydraulic uncoiler, servo feeding, mechanical punching machine, pre-shearing device and gearbox driving roll forming mill. This can produce side rail and rung components for cable trays, ladders and wire management products as well as stainless steel profiles. Various combinations of tooling can be supplied to suit each customer’s application and production requirements, which may include notching, embossing or stencilling, for example.

The PLC control system makes operation of the cable tray roll forming machine simple, easy and safe. The touch screen enables human-machine interaction, as well as the ability to store specific product data for future use. The equipment is regularly lubricated to maintain the optimal operation of chains, wheels and bearings. This ensures a long service life and high efficiency. It is highly suitable for industrial applications, which require high quality metal building materials. Suitable material includes cold rolled coils, galvanized coils and general carbon steel. The forming bed is cast iron and tempered, to eliminate internal stress and reduce the risk of deformation of the fuselage.

Automatic Boxed Beam Machine

Automatic Boxed Beam Machine

A good custom builder will be able to advise you on whether solid beams or boxed beams are more appropriate for your renovation. They can also advise you on pricing and availability of both.

This option is used to optimize the laser beam power into an optical fiber. It utilizes pitch and yaw on two kinematic mirror mounts to align the beam.

Automatic Baffler Assembling Machine

The automatic baffler assembling machine is specially designed for the flange plate, web plate and the internal baffle of box beam. It can ensure the correct positioning of the baffler in the middle of the box beam and prevent the distortion in welding. It has the orientation-fixing device and is easy to operate.

It consists of rail, travel device, machine structure and platform, up press device, side press device, hydraulic system and electrical control unit etc. This equipment can assemble the flange plates and web plate of steel box girder, and also perform spot welding. It has the advantage of high intensity, light weight and compact size.

This U shape metal baffle ceiling roll forming machine is equipped with imported rotary encoder that can detect the length of the workpiece. It can adjust the width and height of the metal baffle ceiling based on the input specification. It is very useful for large public space metal ceiling projects, metro station, shopping center and so on.

This specialized bending and flanging machine can mill the straight edge, sloping edge and V type groove of plate before weld them together, so it can significantly improve the production efficiency and quality of the welded structure. The bending and flanging process of this machine is controlled by the computer and can be adjusted automatically, which makes it easy to operate.

Automatic Bevel Side Fillet Welding Machine

When designing a box section, designers must take into account the stress loads that will be placed on the welded joints. The automatically boxed beam machine primary stresses that affect welded joints are longitudinal shear stresses (t||) and axial stresses (s||). The bending and torsional moments of the structure also cause additional stresses to the welds that need to be taken into consideration.

In order to reduce the fatigue load on a welded joint, one can use several weld types including single fillet welds, double fillet welds, and T-butt joints. However, selecting the correct weld type is not as simple as it may appear.

The first step in determining the required weld type is to determine whether it will be a single or double fillet. Single fillet welds are the simplest and lowest cost, while double fillet welds provide a higher level of internal quality.

A second factor in determining the weld type is the existing root gap. This gap is retrieved from the parts that are to be welded together and is determined by a combination of the minimum gap setting and the existing gap max setting. The next factor is the weld size. The weld size can be selected from a list of preloaded weld sizes or manually entered into the field. The weld size will be displayed next to the weld symbol.

Automatic Vertical Electro Slag Welding Machine

The electroslag welding (ESW) process uses an electric arc to melt the filler metal and the surfaces of the materials being joined. It creates a molten slag pool that provides heat for fusion, shields the area from atmospheric contamination and solidifies quickly. It is a very cost-effective and efficient method for joining thick materials in a vertical position.

A combination of oxides including silicon, manganese, titanium, calcium and magnesium is used as flux in this process. It is placed on the electrode and melted by the electrical current between the work piece and the electrode. The slag then forms a protective coating for the weld zone. Water-cooled shoes or copper dam plates fastened to the work pieces prevent the slag from running off.

Unlike submerged arc welding, which is limited to the horizontal weld position, ESW can be performed in a vertical or overhead position. It is capable of producing welds of unlimited thickness, enabling it to be used on both ferrous and non-ferrous materials. It also lends itself to mechanization, reducing the need for skilled manual welders.

The use of the ESW process in bridge construction has increased substantially over the years due to its superior properties. It can make a strong and durable weld even in the presence of corrosion and abrasion. It is used in bridges, piers, tunneling, and other structural projects that require long spans of continuous welding.

Automatic Backing Welding Machine

This welding machine is a great choice for beginners, as it has an easy-to-use design and doesn’t require any complicated setup. It can work with a variety of different materials, including steel and iron. It’s also designed to be durable and can withstand heavy use.

It comes with a compressor that compresses air, which is then used to activate the solenoid valve and automatically boxed beam machine move the piston rod. Once the piston rod is in front of the electrode, the DC motor is triggered to start welding and to stop when the sensor detects proximity. Then, the pneumatic cylinder retracts to return the electrode to the starting position.

Once the welding is finished, the clamps are released and the tack-welded beam is conveyed to the seam welder.

Using an automatic welder can help you to improve the quality of your welds and reduce the amount of scrap metal that is left over after the process. It can also increase your productivity, as the machine will always weld the correct amount of material without making any mistakes.

It can also help you save money on your welding wire expenses. By replacing manual welders with an automated system, you can save up to 36% on your welding wire costs. This is because manual welders often make mistakes in their judgment, which results in oversize welds.

Changing the Mold on a Cable Tray Roll Forming Machine

Changing the Mold on a Cable Tray Roll Forming Machine

In industrial and commercial buildings, cable tray is used to support insulated cables for power distribution, control, and communication. It’s a cost-effective alternative to open wiring or cable conduit systems.

Yoder offers robust strut roll forming solutions for producing high-quality side rail and rung components for the fabrication of cable trays, ladders, and wire management products. These systems are designed for a wide range of hole patterns, material thicknesses, and profile features.

Easy to operate

Cable tray is a type of support system for insulated cables and wiring. It is commonly used in commercial and industrial construction as an alternative to open wiring and cable conduits. It provides maximum ventilation and a quick way to add new wires or electrical equipment. It also prevents electrical or power failure by supporting the cable in a closed frame.

A cable tray roll forming machine is easy to operate, and it is designed for high-volume production. It can be controlled by a PLC and requires only a few inputs to start the manufacturing process. It is important to keep the machine clean, as it will affect the quality of the final product. It is also essential to regularly check the advance and retreat of the oil cylinder, the cutting and resetting function, and the chain cover to ensure its proper operation.

Strut framing channels are used in many applications and require a wide range of hole patterns, material thicknesses and profile features. Yoder has developed robust strut roll forming systems to meet these needs, including a combination strut tooling design that allows a single installation to produce a variety of strut sizes. This is a major advantage for fabricators who must change tooling when switching between strut sizes. It is also possible to make different sized cable trays with the same machine, by changing the line width or punching position.

Easy to maintain

Cable trays are a popular choice for commercial and industrial wiring. They are used to support insulated wires and cables for power distribution, control, and communication. These systems are quick to install, economical, and flexible. They also protect electrical wiring from tripping and fire hazards. They are available in a variety of designs and can be customized to fit specific requirements.

A cable tray roll forming machine can be used to produce both solid and ventilated cable trays. Its adjustable width makes it easy to match the dimensions of existing constructions. It is also easy to operate and requires a small amount of maintenance. It is also an ideal solution for new builds.

It is important to maintain a cable tray roll forming machine properly. It is best to lubricate the moving parts with oil cable tray roll forming machine on a regular basis to reduce wear and tear. It is also important to regularly clean the machine and inspect the mechanical components for damage.

Depending on the material, the cable tray market is segmented into steel and aluminum. The growth of the steel segment is attributed to its increased load-bearing capacity and high mechanical strength. In addition, the low installation costs and ease of maintenance will further drive its growth. Moreover, stainless steel cable trays have a better corrosion resistance than other materials.

Easy to change the mold

If you are a producer of electrical cable tray, it may be necessary to change the mold on your roll forming machine from time to time. This can help you improve your production process and increase your productivity. Changing the mold can also help you produce better quality products. This process is not easy, but it can be done with the right tools and equipment.

The first step in changing the mold is to remove the old one from the machine. This can be accomplished with a hydraulic punch. Then, you can replace it with a new one. The machine will automatically adjust to the new specifications. The new die will allow you to produce a wide range of different sizes.

Ladder cable tray is a cold-formed steel structure in which cables and wires are placed. It is used to carry power and control cables in residential and commercial buildings. It has a unique design that allows for maximum ventilation. It is available in both galvanized and stainless steel.

There are several types of cable tray roll forming machines on the market, and each one has its own advantages and disadvantages. Some have flexible moldings, while others use fixed or cast molds. The latter type of molds can be adjusted to different diameters, but they are more expensive than flexible moldings.

Easy to install

Cable tray systems are used to support insulated wires and cables for power distribution, control, and communication in commercial and industrial construction. These systems provide a cost-effective alternative to open wiring and cable conduit systems. They are also ideal for situations where changes in electrical wiring are anticipated. In addition, they are easy to install, as they require fewer fastening points than a conduit system.

A cable tray roll forming machine is cable tray roll forming machine designed to produce solid or ventilated cable trays, and can be customized to meet specific requirements. It can also be designed with complex hole patterns. The machine can also produce ridge capping. It can be made of stainless steel or aluminum alloy, and is capable of producing different length sizes and heights.

The cable tray roll forming machine is equipped with a decoiler, leveling system, punching machine, and forming system. Its cutting device is equipped with an automatic blanking unit and can produce a wide range of profiles with varying thicknesses. In addition, the system features a high-strength, low-stress strip feed that ensures a consistent material supply. Its design makes it possible to produce a variety of products with one machine and only minor tooling set changes. Moreover, it has a fast strip changeover time. This allows for a quick, cost-effective production process. In addition, the machine is easy to install and can be operated by a single person.